Semiconductor Industry
Choose by Fabrication Type
Top Three Recommended
Microfabrication Partners

There are a wide range of different microfabrication methods, and each company has its own particular field of specialization.
This site presents our top three microfabrication partner recommendations for any semiconductor industry company that's considering microfabrication.

What Is Microfabrication?

While the term is not strictly defined, "microfabrication" is generally used to refer to technologies for performing fabrication at the micron or nanometer scale, or for performing fabrication on micron- or nanometer-scale objects.
Fabrication is done at a scale that is invisible to the naked eye using equipment and methods such as CNC devices, lasers, and chemical treatment.
This technology is vital for fields requiring high levels of precision, such as the semiconductor,electronic device, or medical device fields.

Main Types of Microfabrication

A variety of techniques are used to perform microfabrication, and each fabrication method is different.
Below are some of the most typical fabrication methods.

  • Milling: Precision blades are used to cut material from the target object. This fabrication technique is also used when working with difficult-to-cut materials.
  • Laser processing: Lasers are used to melt and evaporate material from the target object.
  • Electrical discharge machining: Electricity is discharged between an electrode and the target object, and the resulting heat melts material from the object.
  • Photolithography: Light irradiation is used to form precise patterns on the target object.
    This is a core technology used in creating micrometer-sized components and performing surface processing.
  • Etching: Chemicals are used to dissolve material from the surface of the target object and create complex shapes.

Main application fields

  • Semiconductor
  • Aerospace
  • Biomedicine
  • Electronics
  • MEMS

Microfabrication in the Semiconductor Field

Microfabrication is an important technology for semiconductor manufacturing.
Every year,semiconductors are becoming more and more miniaturized, requiring nanometer- and angstrom-level precision.
Microfabrication is expected to continue to play an important role, supporting the ultra-high precision fabrication of these devices.

Semiconductor Manufacturing Processes

▼Scrollable
Semiconductor manufacturing process flow

Semiconductor manufacturing can be broadly divided into two phases: upstream and downstream.

During upstream processing, microfabrication technologies such as photolithography or etching are used to form circuit patterns on wafers. These processes are repeated dozens of times to create laminated structures.
Microfabrication is primarily used during these upstream processes.
During the downstream processes, the semiconductors are finished off.These processes include mounting and testing chips, packaging, and the like.
There is a great deal of division of labor in the semiconductor industry, so upstream processes and downstream processes are usually contracted out to different companies.

[Choose by
Fabrication Type]
Top Three Recommended
Microfabrication Partners

For
difficult-to-cut
materials

Koyo High Precision

Koyo High Precision website
Source: Koyo High Precision website (https://koyohighprecision.com/)
Examples of supported materials

Tungsten, molybdenum, tantalum,etc.

Main fabrication technologies
  • Micro drilling
  • Lathe machining
  • Milling
Why we recommend
  • They perform fabrication for a wide range of sizes, from ⌀3 to 220 mm,and they can handle everything from prototype development to mass production fabrication for difficult-to-cut materials.
  • They can achieve a fabrication precision of ±3 μm even for tungsten,which is known for being difficult to cut.

For
microcomponent
fabrication

Atomica

Atomica website
Source: Atomica website (https://atomica.com/)
Examples of supported materials

Silicon, glass, quartz,etc.

Main fabrication technologies
  • Dry etching
  • Wet etching
  • Photolithography
  • Wafer testing
Why we recommend
  • Uses deep reactive ion etching (DRIE) technology to perform microfabrication, even for microcomponents.
  • Specializes in technologies such as MEMS and photonics and provides mass production-oriented services.

For
surface processing

Teledyne MEMS

Teledyne website
Source: Teledyne website (https://www.teledynemems.com/)
Examples of supported materials

Silicon, glass, copper,etc.

Main fabrication technologies
  • Photolithography
  • Thin film deposition
  • Sputtering
Why we recommend
  • A comprehensive MEMS foundry that provides integrated support for everything from photolithography to film deposition and sputtering.
  • In addition to silicon, it can also work with glass, multi-layer film, and transparent wafers.

Details Regarding Our Microfabrication Partners

This page presents the materials that our recommended microfabrication partners can work with, along with the features of each company.
Please use this information if you want to learn more about which companies are right for your fabrication needs and what support they offer.

For difficult-to-cut materials

Koyo High Precision

Koyo High Precision website
Source: Koyo High Precision website (https://koyohighprecision.com/)
Head office
location
Churaku Tamaki-cho, Watarai-gun, Mie 519-0412, Japan
Materials supported by Koyo High Precision
  • Tungsten
  • Molybdenum
  • Platinum
  • MAT21(highly corrosion-resistant alloy)
  • Tantalum
  • Niobium
Show More MaterialsHide More Materials
  • Pure nickel
  • Hastelloy
  • Inconel
  • Permalloy
  • Alloy 42
  • Super Invar
  • Kovar
  • Stainless steel
  • Ferrous/specialty steel
  • Copper/brass
  • Quartz
  • Ceramics
Why Koyo High Precision excels at the fabrication of
difficult-to-cut materials
Support for a wide range of
difficult-to-cut material

Koyo High Precision has a track record of microfabrication for difficult-to-cut materials like tungsten or molybdenum.
It can perform microfabrication for diverse types of difficult-to-cut materials and can flexibly accommodate fabrication sizes of anywhere from ⌀3 to 220 mm.
Its production system is capable not only of prototype production but also mass production in lot sizes of 100 to 1,000,000 articles per month.

Processing precision of ±3 μm
and rigorous quality guarantees

Another of Koyo High Precision's strengths is its ability to perform fabrication consistently and accurately.
For example, tungsten and Hastelloy are both especially difficult-to-fabricate materials, but it can achieve a tolerance of ±3 μm for tungsten and drill 40 mm through-holes with diameters of ⌀0.2 mm in Hastelloy.
It also has its own in-house inspection and measurement equipment, which it uses to perform rigorous fabrication quality confirmation.

Examples of Koyo High Precision's microfabrication
Koyo High Precision website
Source: Koyo High Precision website https://koyohighprecision.com/industries/
MAT21 fabrication
Applications
and
usage
scenarios
Components for semiconductor production equipment
Component
size/
shape
conditions
Can accommodate materials with diameters ranging from ⌀3 to 220 mm
Processing
precision
Capable of high-precision fabrication on the order of ±3 μm
Lot sizes 100 to 100,000 units
Turnaround
time
Turnaround time depends on the shapes, quantities, and level of precision involved, but the standard turnaround time is 20 days. Please consult regarding your needs.
Koyo High Precision website
Source: Koyo High Precision website https://koyohighprecision.com/industries/
Quartz glass processing
Applications
and
usage
scenarios
Components for semiconductor production equipment, optical components, laser components, mask and window material, etc.
Component
size/
shape
conditions
3 mm to 200 mm
Processing
precision
Capable of high-precision fabrication on the order of ±3 μm
Lot sizes 100 to 100,000 units
Turnaround
time
Turnaround time depends on the shapes, quantities, and level of precision involved, but the standard turnaround time is 20 days. Please consult regarding your needs.
Other examples of Koyo High Precision's microfabrication
  • High precision processing of tungsten to a tolerance of ±3 μm
  • Nozzle fabrication of platinum with an external diameter of 0.2 mm and an internal diameter of 0.15 mm.
  • Drilling of 40 mm long, ⌀0.2 mm through-holes in Hastelloy
Source: Koyo High Precision website (https://koyohighprecision.com/materials/)
Koyo High Precision - Company Profile

Koyo High Precision is a manufacturing company founded in 1951 that handles everything from fabrication to inspection and assembly in-house. It has a dedicated inspection team and a quality assurance system that uses various types of equipment to perform inspection and measurement.
While its head office is in Japan, it offers English-language customer support and responds to inquiries quickly, usually within one business day.

Company Name Koyo High Precision Co., Ltd.
Head Office Location Churaku Tamaki-cho, Watarai-gun, Mie 519-0412, Japan
Website https://koyohighprecision.com/

For microcomponent fabrication

Atomica

Atomica website
Source: Atomica website (https://atomica.com/)
Head office
location
75 Robin Hill Road, Goleta, CA 93117, USA
Materials supported by Atomica
  • Silicon
  • Glass
  • Quartz
  • Precious metals
  • Polymers
  • SOI
Show More MaterialsHide More Materials
  • Fused silica
  • Borosilicate
  • Piezo material
  • III-V compound semiconductors
Why Atomica excels at microcomponent fabrication
Microfabrication using deep reactive
ion etching (DRIE) technology

Atomica uses DRIE technology, which utilizes plasma to create grooves or holes in substrates. DRIE makes it possible to create deep grooves or holes with sharp,vertical sidewalls and aspect ratios of several dozen-to-one.
This makes it perfect for the fabrication of microcomponents which require high levels of dimensional precision and reproducibility.

Mass production services
focused on MEMS and photonics

As a major MEMS foundry, Atomica has a large-scale production facility and cleanroom. Its mass production system is capable of manufacturing over 500 wafers a year.
Atomica also has a track record of manufacturing in the photonics field and can work with diverse materials and structures. It offers a wide range of services, such device optimization and proposing highly cost-efficient manufacturing processes.

Examples of Atomica's microfabrication

No examples could be found.

Other examples of Atomica's microfabrication

No examples could be found.

Atomica -
Company Profile

Atomica is a major MEMS foundry located in the U.S. It operates a large-scale cleanroom in California. One of its strengths is that its manufacturing is backed by an ISO 9001-certified* quality management system based on international standards.
It has engineers well-versed in MEMS manufacturing and offers comprehensive support for everything from prototype proposal and design to completed product testing and evaluation.

Source: Atomica website (https://atomica.com/about/)
Company Name Atomica Corp
Head Office Location 75 Robin Hill Road, Goleta, CA 93117
Website https://atomica.com/

For surface processing

Teledyne MEMS

Teledyne MEMS website
Source: Teledyne MEMS website (https://www.teledynemems.com/)
Head office
location
1049 Camino Dos Rios, Thousand Oaks, CA 91360, USA
Materials supported by Teledyne MEMS
  • Silicon
  • Glass
  • Copper
  • Quartz
  • Alumina
  • Sapphire
Show More MaterialsHide More Materials
  • Piezoelectric crystals
  • Ceramic
  • Diamond
  • Aluminum nitride
  • Au-Sn
  • Au-Si
Why Teledyne MEMS excels at surface processing
Support for everything
from photolithography to sputtering

Teledyne MEMS provides a wide range of surface processing, from photolithography, which is used to transfer circuit patterns, to sputtering, which creates thin films. These surface processing technologies are some of the company's key technologies. Based on its advanced technical capabilities, able to achieve submicron resolutions of 0.45 μm, and its track record, Teledyne flexibly proposes fabrication methods tailored to customer applications.

Thin film deposition not only for silicon
but for glass as well

Teledyne performs thin film deposition not only for silicon, which is commonly used in semiconductors, but also for SOI, glass, and other materials.
It uses multiple manufacturing technologies, such as chemical vapor deposition and electronic-beam deposition, to create thin films matched to the films they are used on. It can meet a wide range of fabrication scale requirements, from several hundred angstroms to several dozen microns.

Examples of Teledyne MEMS's microfabrication

No examples could be found.

Other examples of Teledyne MEMS's microfabrication

No examples could be found.

Teledyne MEMS - Company Profile

Teledyne MEMS is a foundry exclusively dedicated to MEMS manufacturing. It has a massive cleanroom that operates 24 hours a day, 365 days a year. It can flexibly handle everything from small lot production to mass production, and is available for consultation from the prototype stage.
Teledyne MEMS's highly experienced engineers form teams that provide support for critical semiconductor manufacturing processes such as proofs of concept (PoCs) and process definition.

Company Name Teledyne Technologies
Head Office Location 1049 Camino Dos Rios, Thousand Oaks, CA 91360
Website https://www.teledynemems.com/

This page presents a list of companies that provide microfabrication services.
It includes information such as the materials they work with, their fabrication methods, and the services they offer, so please use it for reference.

Koyo High Precision website
Source: Koyo High Precision website (https://koyohighprecision.com/industries/)

Koyo High Precision performs microfabrication for a wide range of difficult-to-cut materials such as molybdenum and tungsten. It also has a full quality assurance system, and dedicated teams handle inspection and measurement, making it a one-stop microfabrication provider.

Company Name Koyo High Precision Co., Ltd.
Headquarters Churaku Tamaki-cho, Watarai-gun, Mie 519-0412, Japan
Website https://koyohighprecision.com/
Baker Industries website
Source: Baker Industries website (https://www.bakerindustriesinc.com/capabilities/cnc-machining-services/)

Baker Industries offers microfabrication services for a variety of metals, such as aluminum, copper, and stainless steel.
It has a large processing area and numerous CNC machines, which it uses in a wide range of operations, including turning and threading.

Company Name Baker Industries, a Lincoln Electric Company
Headquarters 16936 Enterprise Drive, Macomb, Michigan 48044, USA
Website https://www.bakerindustriesinc.com/
Ellison Technologies website
Source: Ellison Technologies website(https://www.ellisontechnologies.com/industries/semiconductor)

Ellison Technologies performs microfabrication for materials such as ceramics, aluminum,and quartz.
It offers a lineup of services that make use of its CNC machines and technologies, and it proposes fabrication methods based on customer needs.

Company Name Ellison Technologies Inc.
Headquarters 9912 Pioneer Boulevard, Santa Fe Springs, CA 90670, USA
Website https://www.ellisontechnologies.com/
TFG USA website
Source: TFG USA website (https://www.tfgusa.com/capabilities/cnc-machining/)

TFG USA supplies CNC machining services for electronic, industrial, and medical devices.
It has a dedicated engineering team and handles everything from design to material testing and inspection in-house.

Company Name The Federal Group USA
Headquarters 10711 Northend Avenue, Ferndale, Michigan, USA
Website https://www.tfgusa.com/
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RapidMade website
Source:RapidMade website (https://rapidmade.com/cnc-machining/)

RapidMade offers both manual processing by expert craftsmen and CNC machining services. Consult with it about the processing of not only metal, but also plastic and composite materials.
It also has a prototyping service with no minimum lot size restrictions.

Company Name RapidMade Inc.
Headquarters 12141 SW Herman Road, Tualatin, OR 97062, USA
Website https://rapidmade.com/
OpTek Systems website
Source:OpTek Systems website (https://optek.humaneticsgroup.com/perspectives/laser-micromachining-semiconductor-manufacturingz)

OpTek Systems uses industrial lasers in its microfabrication. Customers can consult about everything from sample prototyping to mass production.
In addition to material procurement and processing, it can also handle inspection and packaging.

Company Name OpTek Systems
Headquarters Unit 12-14 Blacklands Way, Abingdon, Oxfordshire OX14 1DY, UK
Website https://optek.humaneticsgroup.com/
UPTIVE Advanced Manufacturing website
Source:UPTIVE Advanced Manufacturing website (https://uptivemfg.com/)

UPTIVE Advanced Manufacturing offers a wide range of fabrication services such as CNC and lamination processing. It works with materials including aluminum, copper, and cobalt chrome.
It also has a quality management system that enables it to provide a higher quality of fabrication.

Company Name UPTIVE
Headquarters 2441 Commerce Drive, Libertyville, IL 60048, USA
Website https://uptivemfg.com/

WOP

WOP website
Source:WOP website (https://wophotonics.com/services/)

WOP sells laser devices and provides fabrication services.
Its laser microfabrication services can be used with a wide range of materials, such as glass and silicon. It excels at micrometer-level fabrication.

Company Name Workshop of Photonics
Headquarters Mokslininku Street 6A, Vilnius LT-08412, Lithuania
Website https://wophotonics.com/
Sharretts Plating Company website
Source: Sharretts Plating Company website (https://www.sharrettsplating.com/additional-services/micromanufacturing)

Sharretts Plating Company has a long history of metal finishing. It offers both dry and wet etching services. It can also customize processing based on customer requests and propose appropriate fabrication methods.

Company Name Sharretts Plating Co., Inc.
Headquarters 3315 Connelly Road, Emigsville, PA 17318, USA
Website https://www.sharrettsplating.com/
Macfab website
Source:Macfab website (https://macfab.ca/capabilities/cnc-milling-services/)

Macfab operates a major CNC milling shop in Canada. It offers microfabrication services for various metals, including aluminum, magnesium, and titanium.
It also offers additional services such as special finishing and inspection.

Company Name Macfab Manufacturing Inc.
Headquarters 330 Britannia Road East, Mississauga, Ontario L4Z 1X9, Canada
Website https://macfab.ca/
Xometry website
Source:Xometry website (https://www.xometry.com/)

Xometry offers CNC machining services for materials such as copper, titanium, and zinc. It flexibly accommodates customer needs, from prototyping to mass production.
It is dedicated to quality and has rigorous in-house standards.

Company Name Xometry Inc.
Headquarters 6116 Executive Boulevard, Suite 800, North Bethesda, MD 20852,USA
Website https://www.xometry.com/
Kurt Machining website
Source: Kurt Machining website (https://www.kurtmachining.com/)

Kurt Machining's comprehensive services cover everything from CNC turning to cleanroom inspection and assembly.
It has a deep understanding of metals and works with materials such as nickel, titanium, and copper.

Company Name Kurt Machining
Headquarters 5280 Main Street NE, Minneapolis, MN 55421, USA
Website https://www.kurtmachining.com/
Protolabs website
Source:Protolabs website (https://www.protolabs.com/services/cnc-machining/cnc-milling/)

Protolabs uses CNC milling machines to offer fabrication services. It can work with dozens of metals and plastics and flexibly handle everything from prototyping to mass production. It also offers optional inspection and surface finishing services.

Company Name Proto Labs, Inc.
Headquarters 5540 Pioneer Creek Drive, Maple Plain, MN 55359, USA
Website https://www.protolabs.com/
HRL Laboratories website
Source:HRL Laboratories website (https://www.hrl.com/laboratories/mtl)

HRL Laboratories provides microfabrication services for the aerospace and defense fields. It has a long history and extensive track record of microfabrication work, and its technical teams propose fabrication methods based on customer needs.

Company Name HRL Laboratories, LLC
Headquarters 3011 Malibu Canyon Road, Malibu, CA 90265, USA
Website https://www.hrl.com/
Potomac website
Source:Potomac website (https://www.potomac-laser.com/)

Potomac provides fabrication services for various metals, polymers, glass, and other materials.
At its facility in Maryland, it drills micro-sized holes in substrates and uses lasers to perform microfabrication.

Company Name Potomac Photonics, Inc.
Headquarters 1450 South Rolling Road, Baltimore, MD 21227, USA
Website https://www.potomac-laser.com/
Precision MicroFab website
Source:Precision MicroFab website (https://www.precisionmicrofab.com/)

Precision MicroFab's services start with design and consulting. Thanks to its integrated system, it can handle all production, from prototyping to mass-production, in-house, based on customer needs.
It also offers completed article inspection services.

Company Name Precision MicroFab LLC
Headquarters 7500 Energy Court, Suites 3 & 4, Curtis Bay Industrial Area, MD 21226, USA
Website https://www.precisionmicrofab.com/
Boston Micro Fabrication website
Source:Boston Micro Fabrication website (https://bmf3d.com/)

Boston Micro Fabrication offers additive manufacturing solutions based on Projection Micro Stereolithography. It covers a wide range of fields, including medical devices and electronics.
It also manufactures prototype parts for quality confirmation.

Company Name Boston Micro Fabrication
Headquarters 8 Mill & Main Street #310, Maynard, MA 01754, USA
Website https://bmf3d.com/
Hawk Semiconductor website
Source:Hawk Semiconductor website (https://www.hawksemiconductor.com/)

Hawk Semiconductor provides microfabrication services that are tailored to customer needs,such as prototyping and small lot production.
Its highly knowledgeable staff members work as a team to provide on-stop service that also covers quality confirmation and inspection.

Company Name Hawk Semiconductor LLC
Headquarters 4108 Spring Lake Boulevard, Ann Arbor, MI 48108, USA
Website https://www.hawksemiconductor.com/
Teledyne MEMS website
Source:Teledyne MEMS website(https://www.teledynemems.com/capabilities/microfabrication/)

Teledyne MEMS offers diverse microfabrication services, including photolithography, etching, and thin film deposition.
It works with materials such as glass, silicon, and copper. It has a wide-ranging track record and advanced technologies and expertise.

Company Name Teledyne Technologies
Headquarters 1049 Camino Dos Rios, Thousand Oaks, CA 91360, USA
Website https://www.teledynemems.com/
Citrogene website
Source:Citrogene website (https://www.citrogene.com/about/)

Citrogene offers microfabrication services for glass and silicon. Customers can start with small lots and scale up to mass production.
It flexibly accommodates customer needs.

Company Name Citrogene, Inc.
Headquarters 2528 Qume Drive, Suite 6, San Jose, CA 95131, USA
Website https://www.citrogene.com/
BMW Precision Machining website
Source:BMW Precision Machining website (https://www.bmwprecision.com)

BMW Precision Machining supplies microfabrication services for electronic and medical devices.
It has CNC lathes and milling machines and offers holistic, in-house support for everything from product design to delivery.

Company Name BMW Precision Machining
Headquarters 2379 Industry Street, Oceanside, CA 92054, USA
Website https://www.bmwprecision.com/
Atomica website
Source:Atomica website (https://atomica.com/capabilities/)

Atomica has a plant with its own internal cleanroom and an extendable production system.
Not only does it cover a wide range of fabrication methods, but it also offers wafer design,testing, and other services.

Company Name Atomica Corp
Headquarters 75 Robin Hill Road, Goleta, CA 93117, USA
Website https://atomica.com/

CNC machining services

CNC Machining Services

When selecting a CNC machining company, check the minimum order lot size and turnaround time. For companies that also handle the design stage, you will not need to provide your own CAD data. However, you will have to convey detailed specifications for what you want fabricated.
It might also be a good idea to consult regarding additional processing, if necessary.

Micro drilling services

Micro Drilling Services

When placing orders for micro drilling services, it's important to check the equipment environment of the company you're considering using.
For example, you will need to check on aspects of production that could affect precision, such as whether or not they have measurement devices or what measures they take to suppress machine vibration.
You can also prevent mismatches by confirming what materials they work with, minimum hole diameters, and minimum depths.

Laser drilling services

Laser drilling services

When placing orders for laser drilling services, it's important to check what materials, sizes, and thicknesses each company can work within advance.
There are various kinds of laser machining, and different devices have their won particular fabrication conditions and specializations. Consult closely about specifications and requirements with the person who will be in charge of your project before placing an order, as this can have a significant impact on the precision and finished quality of the work.

Electrical discharge machining services

Electrical discharge machining services

When placing orders for electrical discharge machining (EDM) services, it's important to check in advance what types of equipment the company uses and the specifications of that equipment. There are various kinds of EDM, such as wire-cut EDM and die-sink EDM. Different devices can work with different materials and achieve different processing accuracy.
Also, differences in processing speeds and set-ups can produce different turnaround times for lots, so attention must also be paid in these areas.

Photolithography services

Photolithography services

Photolithography is used to process materials with flat surfaces.
Using photolithography on three-dimensional objects or objects with complex shapes is likely to result in reduced fabrication precision.
It is also affected by minute airborne particles, so always check the equipment environment, such as whether or not the company uses a cleanroom.

This page contains examples of microfabrication for individual materials, such as tungsten or molybdenum.
Not are different fabrication methods suited to different materials, but the fabrication method used can also affect the finished quality and accuracy.
If you are unsure if a company will be able to perform the microfabrication you envision, check examples from other companies for reference.

Tungsten milling

Tungsten is very hard, so it is considered a difficult-to-cut material. The number of companies that offer microfabrication services for tungsten is smaller than that of other metals.
However, tungsten is also highly conductive and heat resistant, so it is used as wiring material for semiconductor integrated circuits. Generally, lathe machining and milling are used.
Because this material is hard to process, milling requirements and tools must be decided based on the finished product's applications and specifications.